Ribbon Blender Manufacturers in India


We Rotech India are Ribbon Blender Manufacturers in India. We provide a wide range of Ribbon Blender in India. We are well known as Ribbon Blender Manufacturers in India. As per industry norms and standards, We offer premium quality Ribbon Blender Manufacturers in India at the international standards level. We are Manufacturers and Suppliers of various kinds of Ribbon Blender as per customer requirements.

Rotech India is one of the Ribbon Blender Manufacturers in India. Rotech India has hands-on experience in Ribbon Blender Manufacturers in India and overseas for a wide range of applications. We are Manufacturer, Supplier of Ribbon Blenders in India.

From food products to chemicals, Ribbon Blenders can mix practically any dry powder very quickly and 100 percent efficiently.

Sometimes, even liquids can be very easily mixed in small quantities. In India, Ribbon Blender Manufacturers consist of a horizontal U-shape trough and a specially made ribbon agitator. A mixture of internal and external blades makes up the ribbon agitator.

The Ribbon Blenders are carefully engineered to ensure thorough blending with the CV needed ( Coefficient of variation ).

The temperature increase is also minimal, which is important when we consider mixing vitamins. The discharge gate can be manually or pneumatically controlled for direct filling of bags or dumping into the storage bin.

Ribbon blenders can be made of mild steel (MS) or stainless steel, depending on the material to be blended (SS).

Ribbon Blenders run between 20 and 40rpm.

The fluid coupling can also be used to start the mixer on load as an option that is helpful in case of sudden electricity failures.

It is possible to perform an automated arrangement of oil or liquid spraying.

Ribbon blenders are widely used for homogeneous blending of dry granules & powders. The blender contains a 'U' shaft with two sets of spiral ribbons, one within the other.

Our range of ribbon blenders is based on an established agitator construction that, by providing a triple mixing action, ensures fast, effective blending.

Ribbon Blender Manufacturers in India, in addition to mixing, have shearing action on the interface to encourage mild kneading action. The design is such that material is transferred from end to center by the outer ribbon, while the inner ribbon moves the material from the center to the ends, facilitating thorough mixing.

Ribbon blenders have robust construction, manufactured with MS or SS304, SS 316 heavy gauge, depending on the application. In leak-proof construction, these ribbon blenders are built for maximum efficiency and are designed for long, trouble-free service.

The Ribbon Blender has a good outcome when combining viscosity or cohesion powder and bringing liquid and mash content into the powder. In order to clean and change the unit, it is possible to fully open the cylinder cover.

Working Principle of Ribbon Blender Manufacturers in India:

A basic industrial mixing unit, the Ribbon Blender (also called a ribbon mixer). Basically, they consist of a trough-shaped shell with a semicircular bottom (usually 2 to 3 times longer than it is wide) fitted with a horizontal longitudinal shaft with arms supporting a variety of ribbon blades, paddles, or helical screws placed at a relatively close clearance to the body of the semicircular mixer so that no material layer remains on the bottom of the ribbon mixer.

The most effective type of ribbon layout is the double spiral in which the outer ribbon drives the product in one direction, and the inner ribbon pulls it in the opposite direction.

The ribbons rotate and move materials both radially and laterally to ensure comprehensive blends in short cycle cycles. Ribbon agitators are used for blends that are between 40 and 70 percent of the rated ribbon blender strength.

There should be reimbursement for the material from the upper hand. To charge the material as well as for the air vent, port/ports should be supplied on the top cover. One discharge valve was provided on the lower side of the center of the container.

The powder moves in the Ribbon Blender from the middle to the end of the container and from the end of the container to the center of the container. Therefore, the total mixing time requirement is very low and the RPM needed is also very small. The dry material receives enough continuous movement due to the form & movement of the ribbon and the shape of the container. Will this transfer the content to high-quality blending?

Operations of Ribbon Blender Manufacturers in India:

The entire assembly is placed on an MS/SS framework The material is moved to the center and vice versa from the side of the trough, resulting in rapid and homogeneous blending.

When discharging, the arrangement of double ribbons often takes the material to the middle bottom outlet A specially designed valve is provided at the center of the butterfly valve for discharge.

In the upper zone of the trough, or used for fine powders, blending is carried out in a semi-fluidized environment. The machine can be supplied with spray nozzles with a pressure spray device for spraying additives into blenders. By offering a jacket on the trough as a dryer, both SS 304/ SS 316 quality contact parts can also be used by ribbon blender manufacturers in India. The Ribbon Blender Mixer is designed specifically for flush form outlet valves or butterfly valves in standard and GMP models (optional) Top Cover of Acrylic Sheet.

For the homogeneous mixing of two or more powder materials, ribbon blenders are primarily used, with no appropriate wet solutions or minimum solutions. Ribbon blenders are designed to combine, in a remarkably short time, a wide variety of materials of widely varying densities at a high mixing efficiency.

Characteristics of Ribbon Blender Manufacturers in India:

Horizontal tube body, double screw inside and outside between the special structure, efficient operation, high quality, low noise, long working life, simple installation, different functions. Made of stainless steel, with net and lips for a guard. Using different screw structures, mixing quickly & thoroughly with different mixing requirements. In a body with a split washing pane.

Specifications of Ribbon Blender Manufacturers in India:

Rotech India’s ribbon blender & Feed mixer system is a high-performance horizontal ribbon mixer.

Ribbon blenders are principally used for homogenous blending of two or more powder material, with no or minimum possible wet essential solutions. Ribbon blenders are designed for mixing wide variety of materials with widely varying densities at high blending efficiency in a remarkably short time. Perfect distribution of even smallest quantities added is affected thus assuring final product homogeneity. Ribbon Blenders provide shearing action in the interface encouraging mild kneading action in addition to mixing. Design is such that outer Ribbon conveys material from end to centre whereas inner ribbon conveys the material from centre towards the ends thereby providing thorough blending. Ribbon blenders have rugged construction fabricated with heavy gauge MS or SS304, SS 316 depending on the application. These ribbon blenders are designed for maximum efficiency in leak proof construction and built for long trouble-free service.

FEATURES

  • Volumetric capacities to suit specific applications with power ranging between 3-75 HP and volume capacity ranging between 300 litres to 10,000 litres.
  • Tailor made designs available.
  • Jacketed designs available for heating and cooling.
  • Maximum mixing efficiency in leak-proof construction.
  • Outboard bearings and stuffing box to prevent product contamination.
  • Blender cum roaster (with thermal oil or electrical coil) for spices and blender cum cooler.
  • Single or double Ribbon designs available
  • Hot water circulation, steam circulation arrangement (for removing extra moisture)
  • Chilled water circulation (for cooling product during blending)
  • Blender with fluid coupling for power saving.
  • Quick cleaning arrangement for hygiene and easy cleaning
  • Oil/liquid spraying arrangements for suiting various application
  • Blenders with sampling point arrangement for sample collection and testing before blender discharge.
  • Blenders with load cells for batch weighing.
  • Special designed blender that can function as live Silo.
Ribbon Blenders for food applications and similar industries.
Hellical Gear Drive arrangement based Blenders

Double ribbon design from inside of Ribbon Blender
Ship gear and Pinion type gear mechanism based Blender


    APPLICATION

  • Pharmaceutical
  • Pesticides
  • Phenolic resins
  • Spices
  • Food
  • Chemical